Te pou taputapukoia te wāhanga tautoko me te hurihuri tino nui i roto i ngā mīhini hanga, e taea ai te whakatutuki i te nekehanga hurihuri ongā taputapume ētahi atu wāhanga, ā, ka taea te tuku i te taipana me te mana i tawhiti. He painga tōna o te pai o te tuku, te roa o te ora ratonga me te hanganga kiato. Kua whānuitia te whakamahinga, ā, kua noho hei tetahi o ngā wāhanga matua o te tuku mīhini hanga. I tēnei wā, me te tere o te whanaketanga o te ōhanga ā-rohe me te whānui o ngā hanganga, ka puta he ngaru hou o te hiahia mō ngā mīhini hanga. Ko te kōwhiringa rauemi o te toki taputapu, te huarahi o te maimoatanga wera, te tāutanga me te whakatikatika o te taputapu miihini, ngā tawhā tukanga hobbing, me te whāngai he mea tino nui ki te kounga tukatuka me te roa o te toki taputapu. Ka whakahaerehia e tēnei pepa he rangahau motuhake mō te hangarau tukatuka o te toki taputapu i roto i te mīhini hanga kia rite ki tana ake mahi, ā, ka whakaarohia te hoahoa whakapai ake e rite ana, e whakarato ana i te tautoko hangarau kaha mō te whakapai ake i te hangarau tukatuka o te toki taputapu hangarau.

Tātaritanga mō te Hangarau Tukatuka oPou Taputapui roto i ngā Mīhini Hanga

Hei whakangāwari i te rangahau, ka tīpakohia e tēnei pepa te pou taputapu whakauru tawhito i roto i ngā mīhini hanga, arā, ngā wāhanga pou hikoi noa, he mea tito mai i ngā splines, ngā mata porowhita, ngā mata pewa, ngā pakihiwi, ngā awaawa, ngā awaawa mowhiti, ngā taputapu me ētahi atu āhua rerekē. Te hanganga mata āhuahanga me te hanganga hinonga āhuahanga. Ko ngā whakaritenga tika o ngā pou taputapu he tino teitei, ā, he nui te uauatanga tukatuka, nō reira me tīpako tika me te tātari i ētahi hononga nui i roto i te tukanga tukatuka, pērā i ngā rauemi, ngā splines o waho kua whakauruhia, ngā tohu paearu, te tukatuka kōtaha niho, te maimoatanga wera, me ētahi atu. Hei whakarite i te kounga me te utu tukatuka o te pou taputapu, ka tātarihia ngā tukanga matua i roto i te tukatuka o te pou taputapu i raro nei.

Te kōwhiringa rauemi opou taputapu

Ko ngā toki taputapu i roto i ngā mīhini tuku he mea hanga ki te maitai 45 i roto i te maitai waro kounga teitei, 40Cr, 20CrMnTi i roto i te maitai koranu, me ētahi atu. I te nuinga o te wā, ka tutuki i ngā whakaritenga kaha o te rauemi, ā, he pai te ātete ki te kakahu, ā, he tika te utu.

Te hangarau miihini taratara o pou taputapu

Nā te kaha o te toki taputapu, he nui ngā rauemi me te mahi e pau ana i te whakamahinga o te maitai porowhita mō te mīhini tika, nō reira ka whakamahia ngā mea hanga hei mea hanga kore utu, ā, ka taea te whakamahi i te hanga kore utu mō ngā toki taputapu nui ake; ngā hanga mate; i ētahi wā ka taea te hanga i ētahi o ngā taputapu iti hei mea hanga kore utu me te toki. I te wā e hangaia ana te mea hanga kore utu, mēnā he mea hanga kore utu te mea hanga kore utu, me whai te tukatuka i te paerewa GB/T15826; mēnā he mea hanga mate te mea hanga kore utu, me whai te tahua mīhini i te paerewa pūnaha GB/T12362. Me ārai ngā mea hanga kore utu i ngā hapa hanga pērā i ngā kōhao kore taurite, ngā pakaru, me ngā kapiti, ā, me whakamātautau kia rite ki ngā paerewa aromatawai hanga motu e tika ana.

Te maimoatanga wera tuatahi me te tukanga hurihuri o ngā papa kore

Ko ngā porotaka he maha ngā toki taputapu he maitai hanganga waro kounga teitei te nuinga, he maitai koranu hoki. Hei whakanui ake i te pakeketanga o te rauemi, hei whakahaere hoki i te tukatuka, ka whakamahia te maimoatanga wera hei whakataurite i te wera, arā: te tukanga whakataurite, te pāmahana 960 ℃, te whakamatao hau, me te pupuri i te uara pakeke ki te HB170-207. Ka taea hoki e te maimoatanga wera whakataurite te whakamahine i ngā kakano hanga, te hanganga karaihe ōrite, me te whakakore i te ahotea hanga, e whakatakoto ana i te turanga mō te maimoatanga wera e whai ake nei.

Ko te kaupapa matua o te huri taratara he tapahi i te tahua miihini i runga i te mata o te papa, ā, ko te raupapa miihini o te mata matua e whakawhirinaki ana ki te kōwhiringa o te tohutoro tūnga wāhanga. Ko ngā āhuatanga o ngā wāhanga o te rakau taputapu me ngā whakaritenga tika o ia mata ka pāngia e te tohutoro tūnga. Ko ngā wāhanga o te rakau taputapu e whakamahi ana i te tuaka hei tohutoro tūnga, kia taea ai te whakakotahi i te tohutoro me te ōrite ki te tohutoro hoahoa. I roto i te hanga tuturu, ka whakamahia te porowhita o waho hei tohutoro tūnga taratara, ko ngā kōhao o runga i ngā pito e rua o te rakau taputapu ka whakamahia hei tohutoro tika tūnga, ā, ka whakahaeretia te hapa i roto i te 1/3 ki te 1/5 o te hapa ā-ahu.

I muri i te whakamahana whakarite, ka hurihia, ka mirahia rānei te mea para ki ngā mata e rua (kia rite ki te rārangi), kātahi ka tohua ngā kōhao waenga i ngā pito e rua, ā, ka pokaia ngā kōhao waenga i ngā pito e rua, kātahi ka taea te whakakoi i te porowhita o waho.

Hangarau Mīhini o te Whakaoti Porowhita o Waho

Ko te tukanga o te hurihanga angiangi penei: ka hurihia angiangi te porowhita o waho i runga i ngā kōhao o runga i ngā pito e rua o te rakau taputapu. I roto i te tukanga whakaputa tuturu, ka hangaia ngā rakau taputapu i roto i ngā puranga. Hei whakapai ake i te whai huatanga o te tukatuka me te kounga tukatuka o ngā rakau taputapu, ka whakamahia te hurihanga CNC, kia taea ai te whakahaere i te kounga tukatuka o ngā wahi mahi katoa mā te kaupapa, ā, i te wa ano, ka whakamanahia te whai huatanga o te tukatuka puranga.

Ka taea te tinei me te whakamahana i ngā wāhanga kua oti kia rite ki te taiao mahi me ngā whakaritenga hangarau o ngā wāhanga, ka taea te waiho hei pūtake mō te tinei mata me te maimoatanga hauota mata e whai ake nei, me te whakaiti i te rerekētanga o te maimoatanga mata. Mena kāore e hiahiatia he maimoatanga tinei me te whakamahana mō te hoahoa, ka taea te whakauru tika ki te tukanga tunu.

Hangarau Mīhini o te Niho me te Spline o te Pou Taputapu

Mō te pūnaha tuku o ngā mīhini hanga, ko ngā taputapu me ngā raina whakarara ngā wāhanga matua hei tuku i te mana me te taipana, ā, me tino tika. Ko te tikanga, ka whakamahia e ngā taputapu te tino tika o te taumata 7-9. Mō ngā taputapu he tino tika te taumata 9, ka taea e ngā taputapu tapahi hobbing taputapu me ngā taputapu tapahi hanga taputapu te whakatutuki i ngā whakaritenga o ngā taputapu, engari he nui ake te tika o te mīhini o ngā taputapu tapahi hobbing taputapu i te hanga taputapu, ā, he rite tonu te pai o te mahi; ko ngā taputapu e hiahia ana ki te tino tika o te taumata 8 ka taea te hobbed, te heu rānei i te tuatahi, kātahi ka tukatukahia mā ngā niho whariki; mō ngā taputapu tino tika o te taumata 7, me whakamahi ngā tikanga tukatuka rerekē i runga i te rahi o te puranga. Mena he puranga iti, he wahi kotahi rānei. Mō te hanga, ka taea te tukatuka i runga i te hobbing (rooving), kātahi mā te whakamahana me te tinei i te auau teitei me ētahi atu tikanga maimoatanga mata, ā, i te mutunga mā te tukanga huri hei whakatutuki i ngā whakaritenga tino tika; mena he tukatuka nui, ko te hobbing tuatahi, kātahi ka heu. , kātahi ka whakamahana me te tinei i te auau teitei, ā, i te mutunga ko te whakakoi. Mō ngā taputapu me ngā whakaritenga tinei, me tukatuka i aua taputapu ki te taumata teitei ake i te taumata tika o te miihini e hiahiatia ana e ngā tuhi.

Ko ngā momo o ngā spline o te rakau taputapu e rua ngā momo: ko ngā spline tapawhā rite me ngā spline involute. Mō ngā spline me ngā whakaritenga tino tika, ka whakamahia ngā niho hurihuri me ngā niho huri. I tēnei wā, ko ngā spline involute te mea e whakamahia nuitia ana i roto i te mara o ngā mīhini hanga, me te koki pēhanga o te 30°. Heoi, he uaua te hangarau tukatuka o ngā spline rakau taputapu nui, ā, me whakamahi mīhini mira motuhake hei tukatuka; ka taea te whakamahi i te tukatuka puranga iti. Ka tukatukahia te pereti tohu e te tohunga hangarau motuhake me te mīhini mira.

Kōrero mō te Whakakākahu i te Mata Niho, te Hangarau Maimoatanga Whakamate Mata Hira rānei

Ko te mata o te rakau taputapu me te mata o te diameter nui o te rakau e hiahiatia ana he maimoatanga mata, ā, ko ngā tikanga maimoatanga mata ko te maimoatanga whakakākahu me te tinei mata. Ko te kaupapa o te whakapakeke mata me te maimoatanga whakakākahu he mea kia nui ake te pakeke me te ātete ki te kakahu o te mata rakau. Ko te kaha, te pakari me te kirihou, ko ngā niho spline, ngā awaawa, me ētahi atu, kāore e hiahiatia he maimoatanga mata, ā, me tukatuka anō, nō reira pania he peita i mua i te whakakākahu, i te tinei mata rānei. I muri i te otinga o te maimoatanga mata, pato mārire, kātahi ka taka. Me aro te maimoatanga tinei ki te awe o ngā āhuatanga pēnei i te pāmahana whakahaere, te tere whakamatao, te reo whakamatao, me ētahi atu. I muri i te tinei, tirohia mēnā kua piko, kua hē rānei. Mena he nui te hē, me tango te taumahatanga ka whakanoho kia hē anō.

Te Tātari i te Hurihanga o te Pōkapū me Ētahi Atu Tukanga Whakaoti Mata Hira

I muri i te tukatuka i te mata o te rakau taputapu, me huri ngā kōhao o runga i ngā pito e rua, ā, me whakamahi te mata o te whenua hei tohutoro angiangi hei huri i ētahi atu mata o waho me ngā mata pito. Waihoki, mā te whakamahi i ngā kōhao o runga i ngā pito e rua hei tohutoro angiangi, whakaotia te miihini i ngā mata nui e tata ana ki te awaawa kia tutuki rā anō ngā whakaritenga tuhi.

Te Tātari i te Tukanga Whakaoti o te Mata Niho

Ka whakamahia hoki ngā kōhao o runga i ngā pito e rua hei tohutoro whakaotinga mō te whakaotinga o te mata o te niho, ā, ka hurihia te mata o te niho me ētahi atu wāhanga kia tutuki rā anō ngā whakaritenga tika.

Ko te tikanga whānui, ko te huarahi tukatuka o ngā toki taputapu o ngā mīhini hanga ko: te whakawātea, te hanga, te whakataurite, te huri taratara, te huri pai, te whakamahana taratara, te whakamahana pai, te mira, te tango i ngā pakaru spline, te tinei mata, te whakamahana rānei i te waro, te huri poka pokapū, te huri mata o waho me te huri mata pito. Ka tirotirohia ngā hua huri o te mata o waho nui e tata ana ki te awaawa huri, ka rongoatia.

Whai muri i te whakarāpopototanga o te mahi, ko te huarahi tukanga o nāianei me ngā whakaritenga tukanga o te rakau taputapu e whakaaturia ana i runga ake nei, engari i te whanaketanga o te ahumahi hou, kei te puta tonu mai ngā tukanga hou me ngā hangarau hou, ā, kei te whakapai tonuhia, kei te whakatinanahia hoki ngā tukanga tawhito. Kei te huri tonu hoki te hangarau tukatuka.

hei whakamutunga

He nui te awe o te hangarau tukatuka o te rakau taputapu ki te kounga o te rakau taputapu. He hononga tino nui te whakarite o ia hangarau rakau taputapu ki tōna tūranga i roto i te hua, ki tōna mahi me te tūranga o ōna wāhanga e pā ana. Nō reira, kia pai ai te kounga tukatuka o te rakau taputapu, me whakawhanake te hangarau tukatuka tino pai. I runga i te wheako whakaputa tuturu, ka tātarihia e tēnei pepa he hangarau tukatuka o te rakau taputapu. Mā te matapaki taipitopito mō te whiriwhiri i ngā rauemi tukatuka, te maimoatanga mata, te maimoatanga wera me te hangarau tukatuka tapahi o te rakau taputapu, ka whakarāpopototia te mahi whakaputa hei whakarite i te kounga tukatuka me te miihini o te rakau taputapu. Ko te hangarau tukatuka tino pai i raro i te tikanga o te whai huatanga ka whakarato i te tautoko hangarau nui mō te tukatuka o ngā rakau taputapu, ā, ka whakarato hoki i te tohutoro pai mō te tukatuka o ētahi atu hua rite.